Topic: Two-component (2C) injection molding in medical technology. Plasma activation prior to encapsulating metal inserts.
2C injection molding and encapsulation of inserts – Openair® Plasma ensures impervious, secure bonds
When
manufacturing medical devices, only a limited number of certified
source materials may be used, so material combinations are
complicated, in particular for 2C injection molding. Activation with
Openair® Plasma facilitates secure adhesion at the hard/soft
interface, however, making it possible to nonetheless extrude
non-compatible starting materials with each other.
Plasma cleaning of components for a heart-lung machine
A
secure bond is also important when encapsulating inserts. In
manufacturing inserts, for instance, the insert is placed in the die
and it is encapsulated with polycarbonate. Pre-treatment with a
potential-free, cycled Openair® plasma jet provides micro-fine
cleaning of these metal inserts prior to injection molding.
The
plasma energy simultaneously activates the surface, which ensures an
absolutely impervious bond between the metal and the polycarbonate
sheathing.
Gira
Plastic injection molding technology for medical technology components demands the best in dimensional and optical quality.
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